Custom mascot costume manufacturer in Shenzhen, China

We work from whatever you have

A brand style guide, a child's drawing, a 3D render or a photo of an old costume. Our sculptors rebuild the character in foam and send you photos before the fur goes on.

Built around the performer

Tell us your performer's height, chest and shoe size. We adjust the internal harness, leg length and head cage so the costume is balanced rather than front-heavy.

Cooling that actually works

Two or three 12 V fans with rechargeable battery packs, mesh vision panels and moisture-wicking lining. Standard on every head, not an upsell.

Made for daily wear

Double-stitched stress seams, replaceable zippers and dense EVA foam that keeps its shape after hundreds of shows, not just the photo shoot.

Free revisions before production

You approve a digital proof, then in-progress photos. Changes at those two stages cost nothing — we would rather redo a sketch than a finished head.

Export paperwork handled

CE and EN71-compliant materials on request, flame-retardant options, commercial invoice, packing list and HS codes prepared for your customs broker.

Outer fabrics

We stock long-pile, short-pile, curly and velboa plush, plus minky, ripstop and spandex for stretch panels. Pile length is chosen for viewing distance: long pile reads soft from ten metres but muddy up close, short pile holds detail for meet-and-greets. All plush is colour-matched to Pantone or to a physical swatch, and we record the dye lot so a reorder matches.

• Long-pile plush (25-40 mm) for bears, lambs and soft animal characters
• Short-pile and velboa (3-9 mm) for faces, detailed characters and close contact
• Ripstop nylon and coated polyester for inflatable body shells

Foam and structure

Heads are built from layered EVA and high-density polyurethane foam, hand-carved rather than moulded, which is why a one-off costs the same per unit as the tenth. Density is chosen by function: dense foam at the crown where the harness loads it, softer foam where the shape needs to be forgiving against a child's face.

• Layered EVA and PU foam, hand-carved to the approved sculpt
• Internal cage or harness that transfers head weight to the shoulders and hips
• Reinforced crown where the harness attaches — the first failure point on cheap builds

Cooling and comfort

Overheating is the single most common reason a mascot programme stops. Every head we build ships with at least two 12 V fans and a rechargeable pack; large builds get three. Vision panels are mesh with an anti-fog treatment, and the lining is a moisture-wicking mesh that can be removed and washed.

• Two or three 12 V fans, positioned to move air across the face and out at the crown
• Rechargeable battery pack, 6-10 hours per charge, spare pack supplied
• Anti-fog mesh vision panels sized to the performer's eye height